Toyota
Ford Kuga
 Service Manual
Engine- 2.5L Duratec (147kW/200PS) - VI5
Cylinder Head (21 163 0)

General Equipment

Fluid Container

Tire Lever

Materials

Name Specification
Engine Oil - 5W-30 WSS-M2C913-C
Grease KS-PS SA-M1C9107-A / YS5JM1C9107- AA

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Cooling System Draining and Vacuum Filling (303-03 Engine Cooling, General Procedures).

2. Refer to: Fuel System Pressure Release (310-00 Fuel System - General Information, General Procedures).

3. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

4. Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering - 2.5L Duratec (147kW/200PS) - VI5, Removal and Installation).

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6. Torque: 24 Nm

Cylinder Head (21 163 0)

7. 1. Torque: 48 Nm

2. Torque: 80 Nm

Cylinder Head (21 163 0)

CAUTION: Make sure that the exhaust flexible pipe is not forcibly bent.

General Equipment: Tire Lever Material: Grease KS-PS (SA-M1C9107-A / YS5J-M1C9107-AA) grease

Torque: 50 Nm

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9. Torque: 24 Nm

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CAUTION: Make sure that the inside of the pipe ends are clean and free of oil residue.

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11. Torque: 24 Nm

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CAUTION: Make sure that the gaskets are correctly located.

Torque: 24 Nm

Cylinder Head (21 163 0)

Cylinder Head (21 163 0)

Cylinder Head (21 163 0)

CAUTION: Make sure that the inside of the pipe ends are clean and free of oil residue.

1. Torque: 10 Nm

2. Torque: 4 Nm

3. Torque: 10 Nm

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CAUTION: Make sure that the inside of the pipe ends are clean and free of oil residue.

Cylinder Head (21 163 0)

Cylinder Head (21 163 0)

18.Torque: 10 Nm

Cylinder Head (21 163 0)

Cylinder Head (21 163 0)

Cylinder Head (21 163 0)

21.Torque: 10 Nm

Cylinder Head (21 163 0)

Cylinder Head (21 163 0)

23.Torque: 19 Nm

Cylinder Head (21 163 0)

Cylinder Head (21 163 0)

25. Refer to: Camshafts (303-01 Engine - 2.5L Duratec (147kW/200PS) - VI5, Removal and Installation).

26.Torque: 25 Nm

Cylinder Head (21 163 0)

CAUTION: Note the position of the components before removal.

Cylinder Head (21 163 0)

CAUTION: Make sure that no fluids are present in the threaded bores.

Torque:

Stage 1: 20 Nm

Stage 2: 60 Nm

Stage 3: 130

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WARNING: Be prepared to collect escaping fluid.

General Equipment: Fluid Container Torque: 38 Nm

Cylinder Head (21 163 0)

30.Torque: 25 Nm

Cylinder Head (21 163 0)

Cylinder Head (21 163 0)

Installation

1. To install, reverse the removal procedure.

CAUTION: Make sure that fluid level is to the MAX mark.

Refer to: Specifications (303-01 Engine - 2.5L Duratec (147kW/200PS) - VI5, Specifications).

Material: Engine Oil - 5W-30 (WSS-M2C913-C) engine oil

Cylinder Head (21 163 0)

3. Refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

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    Ford Kuga Service Manual / Engine- 2.5L Duratec (147kW/200PS) - VI5 / Cylinder Head (21 163 0)

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