Toyota
Ford Kuga
 Service Manual
Engine- 2.5L Duratec (147kW/200PS) - VI5
Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Removal

Special Tool(s) / General Equipment

303-122 Lifting Bracket, Engine

Cable Ties

Hose Clamp Remover/Installer

Hydraulic Jib Crane

Mounting Table Set

Special Tool(s) / General Equipment

Retaining Strap

Trolley Jack

Wooden Block

1. Refer to: Fuel System Pressure Release (310-00 Fuel System - General Information, General Procedures).

2. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).

3. Refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

5. On both sides.

Loosen: 3 turn(s)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

CAUTION: Make sure that no components catch.

General Equipment: Retaining Strap General Equipment: Trolley Jack

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Vehicles with PCM security shield

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Vehicles without PCM security shield

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

All vehicles

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

CAUTION: Make sure that no components catch.

Remove the following items:

  • General Equipment: Retaining Strap

19.NOTE: Only tighten the bolts finger tight at this stage.

Remove the following items:

  • General Equipment: Trolley Jack

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

22. General Equipment: Cable Ties

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

25. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

26. Refer to: Cooling System Draining and Vacuum Filling (303-03 Engine Cooling, General Procedures).

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

29.On both sides.

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

31. General Equipment: Hose Clamp Remover/Installer

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

CAUTION: Make sure that no components catch.

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

35. General Equipment: Cable Ties

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

CAUTION: Make sure that the exhaust flexible pipe is not forcibly bent.

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

WARNING: Be prepared to collect escaping fluid.

Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

41. General Equipment: Hose Clamp Remover/Installer

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

43. General Equipment: Hose Clamp Remover/Installer

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

CAUTION: Gearshift cables must not be kinked or bent.

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

CAUTION: Make sure that all openings are sealed.

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

CAUTION: Make sure that the exhaust flexible pipe is not forcibly bent.

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

57.Remove the following items: 1. Refer to: Transfer Case (307-07 Transfer Case - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450, Removal).

2. Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).

3. Refer to: Accessory Drive Belt (303-05 Accessory Drive - 2.5L Duratec (147kW/200PS) - VI5, Removal and Installation).

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

WARNING: Be prepared to collect escaping fluid.

3. General Equipment: Hose Clamp Remover/Installer

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

WARNING: Be prepared to collect escaping fluid.

General Equipment: Cable Ties

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

62. General Equipment: Cable Ties

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

WARNING: Make sure that the engine and transmission assembly is on wooden blocks and secured with suitable retaining straps.

General Equipment: Retaining Strap

General Equipment: Mounting Table Set

General Equipment: Wooden Block

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

CAUTION: Make sure that no components catch.

Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

70. Special Tool(s): 303-122 General Equipment: Hydraulic Jib Crane 71.Remove the following items:

  • General Equipment: Retaining Strap

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

    More about «Engine- 2.5L Duratec (147kW/200PS) - VI5»:

    Engine (Component Location)

    Engine (Overview)

    Engine (System Operation and Component Description).

    Valve Clearance Adjustment

    Intake Manifold (21 183 0) Removal

    Crankshaft Front Seal  (21 467 0)

    Valve Stem Seals  (21 238 0)

    Timing Belt (21 304 0)

    Camshafts  (21 284 0)

    Camshaft Seal (21 288 0)

    Oil Pan (21 154 0)

    Oil Pump (21 714 0)

    Exhaust Manifold (21 187 0)

    Cylinder Head (21 163 0)

    Crankshaft Rear Seal (21 468 4)

    Oil Cooler

    Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

    Engine Accessories

    Engine

    Cylinder Head

    Engine

    Engine Accessories (21 139 4)

    Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

    Ford Kuga Service Manual / Engine- 2.5L Duratec (147kW/200PS) - VI5 / Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

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