Toyota
Ford Kuga
 Service Manual
Wiring Harnesses
Passenger Compartment Wiring Harness

General Equipment

Hot Air Gun

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Lifting (100-02 Jacking and Lifting Description and Operation)

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

8. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).

9. Torque: 25 Nm

Passenger Compartment Wiring Harness

10. Remove the front doors.

11. Refer to: Floor Console (501-12 Instrument Panel and Console, Removal and Installation).

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

5i On both sides.

Refer to: A-PillarTrim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

1& On both sides.

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

20.Torque: 9 Nm

Passenger Compartment Wiring Harness

21.Torque: 9 Nm

Passenger Compartment Wiring Harness

22. Refer to: Climate Control Assembly - Vehicles With: Manual Temperature Control (412-01 Climate Control, Removal and Installation). Refer to: Climate Control Assembly - Vehicles With: Automatic Temperature Control (412-01 Climate Control, Removal and Installation).

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

26.1. Torque: 9 Nm 2. Torque: 25 Nm

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

29 1. If equipped.

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

36. On both sides.

Refer to: B-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

37. On both sides.

Refer to: C-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

38. On both sides.

Refer to: D-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

39. Refer to: Loadspace Trim Panel LH (501-05 Interior Trim and Ornamentation, Removal and Installation).

Refer to: Loadspace Trim Panel RH (501-05 Interior Trim and Ornamentation, Removal and Installation).

40. Remove the rear lamps.

41. On both sides.

Refer to: Front Seat (501-10 Seating, Removal and Installation).

42. Refer to: Rear Seat Backrest (501-10 Seating, Removal and Installation).

43. Refer to: Rear Seat Cushion (501-10 Seating, Removal and Installation).

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

50. Torque: 12 Nm

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Passenger Compartment Wiring Harness

Installation

1. To install, reverse the removal procedure.

2. Cut the fuel pump module connector from the new wiring harness.

Passenger Compartment Wiring Harness

3. Remove the insulation at the cable ends.

Passenger Compartment Wiring Harness

4. Insert the stripped ends of the wires into the crimp connector.

Passenger Compartment Wiring Harness

5. Crimp the connection.

Passenger Compartment Wiring Harness

6. Heat the shrink sleeving.

General Equipment: Hot Air Gun

Passenger Compartment Wiring Harness

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