Ford Kuga

 Service Manual

Roof Sheet Metal Repairs
Roof Rear Frame

General Equipment

8 mm Drill Bit

MIG/MAG Welding Equipment

General Equipment

Resistance Spotwelding Equipment

Spot weld drill Bit

Removal

1. Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).

2. General Equipment: Spot weld drill Bit

6. General Equipment: Spot weld drill Bit

7. General Equipment: Spot weld drill Bit

8. General Equipment: Spot weld drill Bit

Installation

1. NOTE: Before resistance spot welding of body panels with a total panel thickness of 3 mm and greater, the manufacturer's welding equipment instructions and sub-section 501-25 must be followed.

Refer to: Tools and Equipment for Body Repairs (501-25 Body Repairs - General Information, Description and Operation).

2. NOTE: Sealer or adhesive must not be applied in welding zones. Areas which were bonded or sealed needs to be thoroughly sealed afterwards.

Refer to: Sealer, Underbody Protection Material and Adhesives (501-25 Body Repairs - General Information, Description and Operation).

3. General Equipment: 8 mm Drill Bit

4. Resistance spot weld - Panel thickness 3 mm and greater! General Equipment: Resistance Spotwelding Equipment

5. General Equipment: MIG/MAG Welding Equipment

6. Resistance spot weld - Panel thickness 3 mm and greater! General Equipment: Resistance Spotwelding Equipment

7. General Equipment: MIG/MAG Welding Equipment

8. General Equipment: MIG/MAG Welding Equipment

9. Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).

Roof Panel

Roof Front Frame

Roof Rear Frame