Ford Kuga

 Service Manual

Automatic Transmission/Transaxle
Transmission

Removal

Special Tool(s) / General Equipment

	303-290-01 Adapter for 303-290A
	303-290-03A Adapter for 303-290A
	303-290-05A Adapter for 303-290A
	303-290A Support Bar, Engine
	303-290A-14 Adapter for 303-290A

Cable Ties

Transmission Jack

Wooden Block

1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

2. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).

4. On both sides.

Loosen: 3 turn(s)

5. Refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

7. Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering - 2.5L Duratec (147kW/200PS) - VI5, Removal and Installation).

8. NOTE: Only tighten the bolts finger tight at this stage.

19. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

21. Install the following items: 1. General Equipment: Cable Ties

25. Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).

Refer to: Front Halfshaft RH - LHD 4WD/RHD 4WD (205-04 Front Drive Halfshafts, Removal and Installation).

26. NOTE: Note the position of the component before removal.

30. Lower the vehicle.

31. Install the Special Tool(s): 303-290-01, 303-290-03A, 303-290-05A, 303-290A, 303-290A-14

34. Special Tool(s): 303-290A

35. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

CAUTION: Make sure that all openings are sealed.

39. Install the following items: 1. General Equipment: Wooden Block General Equipment: Transmission Jack

WARNING: This step requires the aid of another technician.

General Equipment: Transmission Jack

INSTALLATION

Transmission

Installation

Special Tool(s) / General Equipment

	303-290-01 Adapter for 303-290A
	303-290-03A303-290A Support Bar, Engine Adapter for 303-290A
	303-290-05A Adapter for 303-290A
	303-290A Support Bar, Engine
	303-290A-14 Adapter for 303-290A

Cable Ties

Round-Ended Steel Rule

Transmission Jack

Wooden Block

Materials

Name	Specification
Grease K-HT	ESD-M1C220-A / A88SX1C220AA
Grease KS-PS	SA-M1C9107-A / YS5JM1C9107- AA

1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

2. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

3. General Equipment: Round-Ended Steel Rule

WARNING: This step requires the aid of another technician.

CAUTIONS:

Make sure that the locating dowels remain installed.

Make sure that the torque converter remains in the transmission.

General Equipment: Transmission Jack

5. Perform this and the following operation simultaneously.

Torque: 48 Nm

6. Torque: 48 Nm

7. Remove the following items: 1. General Equipment: Wooden Block General Equipment: Transmission Jack

8. Torque: 48 Nm

9. Torque: 48 Nm

10.Torque: 6 Nm

11. Lower the vehicle.

12. Special Tool(s): 303-290A

13.Torque: 80 Nm

14. Special Tool(s): 303-290A

16. 1. Torque: 148 Nm

2. Torque: 10 Nm

17.Remove the Special Tool(s): 303-290-01, 303-290-03A, 303-290-05A, 303-290A, 303-290A-14

18. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

19. Material: Grease K-HT (ESD-M1C220-A / A88SX1C220AA) grease

20. 1. Torque: 60 Nm

2. Torque: 60 Nm

3. Torque: 25 Nm

4. Torque: 9 Nm

22.Torque: 25 Nm

CAUTION: Make sure that the installation marks are aligned.

Torque: 35 Nm

2. Torque: 35 Nm

3. Torque: 35 Nm

24. Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).

25. 1. Torque: 48 Nm

2. Torque: 80 Nm

26. Material: Grease KS-PS (SA-M1C9107-A / YS5J-M1C9107-AA) grease 1.

2. NOTE: Make sure that a new component is installed.

3. Torque: 48 Nm

27.Remove the following items: 1. General Equipment: Cable Ties

28.Torque: 10 Nm

29. Lower the vehicle.

30.NOTE: Install all the bolts finger tight before final tightening.

Torque: 60 Nm

31.Torque: 40 Nm

32.Torque: 25 Nm

34. 1. Torque: 48 Nm

2. Torque: 9 Nm

35.Torque: 25 Nm

37.Torque: 25 Nm

38. Refer to: Selector Lever Cable Adjustment - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD (307-05 Automatic Transmission/Transaxle External Controls - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450, General Procedures).

39.1. Torque:48 Nm

2. Torque:25 Nm

103. Torque:  Nm

40.Torque: 10 Nm

41. Refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

42.On both sides.

Torque: 35 Nm

43. Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering - 2.5L Duratec (147kW/200PS) - VI5, Removal and Installation).

45. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).

Refer to: Transmission Fluid Level Check (307-01 Automatic Transmission/Transaxle - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD, General Procedures).

Transmission Description (Overview)

Transmission Description (System Operation and Component Description)

Transmission Fluid Level Check

Transmission Fluid Drain and Refill

Halfshaft Seal LH

Halfshaft Seal RH

Main Control Valve Body

Output Shaft Speed (OSS) Sensor

Torque Converter Seal

Transmission Fluid Pan

Transmission Range (TR) Sensor

Turbine Shaft Speed (TSS) Sensor

Transmission