Toyota
Ford Kuga
 Service Manual
Front Drive Halfshafts
Front Halfshaft RH - LHD 4WD/RHD 4WD

Special Tool(s) / General Equipment

204-159 Lever, Wheel Knuckle
204-602 Installer, Halfshaft
204-605 Separator, Lower Arm Ball Joint
204-609 Protection Cap, Ball Joint Gaiter
205-071-01 Adapter for 205-071 (Thrust Pad)
211-020 Separator, Ball Joint
Puller

Removal

1. NOTE: This step is only necessary when installing a new component.

Front Halfshaft RH - LHD 4WD/RHD 4WD

2. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

3. NOTE: This step is only necessary when installing a new component.

Front Halfshaft RH - LHD 4WD/RHD 4WD

Front Halfshaft RH - LHD 4WD/RHD 4WD

WARNING: Make sure that no load is placed on the brake hose.

Front Halfshaft RH - LHD 4WD/RHD 4WD

Front Halfshaft RH - LHD 4WD/RHD 4WD

Front Halfshaft RH - LHD 4WD/RHD 4WD

8. If equipped.

Front Halfshaft RH - LHD 4WD/RHD 4WD

CAUTION: Make sure that the ball joint ball does not rotate.

Front Halfshaft RH - LHD 4WD/RHD 4WD

10. Special Tool(s): 211-020

Front Halfshaft RH - LHD 4WD/RHD 4WD

Front Halfshaft RH - LHD 4WD/RHD 4WD

12. Special Tool(s): 204-605

Front Halfshaft RH - LHD 4WD/RHD 4WD

Front Halfshaft RH - LHD 4WD/RHD 4WD

14. Install the Special Tool(s): 204-609

Front Halfshaft RH - LHD 4WD/RHD 4WD

Front Halfshaft RH - LHD 4WD/RHD 4WD

16. If equipped.

Front Halfshaft RH - LHD 4WD/RHD 4WD

Vehicles with 6-speed manual transaxle (MMT6)

Front Halfshaft RH - LHD 4WD/RHD 4WD

Vehicles with 2.5L engine

Front Halfshaft RH - LHD 4WD/RHD 4WD

All vehicles

WARNING: Be prepared to collect escaping fluid.

CAUTIONS:

  • The inner constant velocity (CV) joint must not be bent more than 18.
  • The outer constant velocity (CV) joint must not be bent more than 45.

Special Tool(s): 204-159, 204-605

Front Halfshaft RH - LHD 4WD/RHD 4WD

20.NOTE: This step is only necessary when installing a new component.

Special Tool(s): 205-071-01 General Equipment: Puller

Front Halfshaft RH - LHD 4WD/RHD 4WD

Installation

1. NOTE: This step is only necessary when installing a new component.

Special Tool(s): 204-602 Torque: 45 Nm

Front Halfshaft RH - LHD 4WD/RHD 4WD

2. CAUTIONS:

  • The inner constant velocity (CV) joint must not be bent more than 18.
  • The outer constant velocity (CV) joint must not be bent more than 45.

Special Tool(s): 204-159, 204-605

Front Halfshaft RH - LHD 4WD/RHD 4WD

3. Torque: 90 Nm

Front Halfshaft RH - LHD 4WD/RHD 4WD

Vehicles with 6-speed manual transaxle (MMT6) 4. NOTE: Make sure that a new component is installed.

1.

2. NOTE: Make sure that a new component is installed.

Torque: 6 Nm

3. NOTE: Make sure that a new component is installed.

Torque: 6 Nm

4. Torque: 25 Nm

5. Torque: 25 Nm

Front Halfshaft RH - LHD 4WD/RHD 4WD

Vehicles with 2.5L engine 5. NOTE: Make sure that a new component is installed.

Torque: 10 Nm

2. NOTE: Make sure that a new component is installed.

Torque: 10 Nm

3. Torque: 25 Nm

4. Torque: 25 Nm

Front Halfshaft RH - LHD 4WD/RHD 4WD

All vehicles

6. Special Tool(s): 204-605

Front Halfshaft RH - LHD 4WD/RHD 4WD

7. Remove the Special Tool(s): 204-609

Front Halfshaft RH - LHD 4WD/RHD 4WD

Front Halfshaft RH - LHD 4WD/RHD 4WD

9. Torque: 83 Nm

Front Halfshaft RH - LHD 4WD/RHD 4WD

WARNING: Make sure that a new nut is installed.

CAUTION: Make sure that the ball joint ball does not rotate.

Front Halfshaft RH - LHD 4WD/RHD 4WD

11. NOTE: This step is only necessary when installing a new component.

NOTE: Only tighten the nut finger tight at this stage.

Front Halfshaft RH - LHD 4WD/RHD 4WD

12. If equipped.

Torque: 8 Nm

Front Halfshaft RH - LHD 4WD/RHD 4WD

13.Torque: 5 Nm

Front Halfshaft RH - LHD 4WD/RHD 4WD

Front Halfshaft RH - LHD 4WD/RHD 4WD

15.Torque: 120 Nm

Front Halfshaft RH - LHD 4WD/RHD 4WD

Front Halfshaft RH - LHD 4WD/RHD 4WD

17.

18. If equipped.

Front Halfshaft RH - LHD 4WD/RHD 4WD

19. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

20. Lower the Vehicle.

21.NOTE: This step is only necessary when installing a new component.

Torque: 270 Nm

Front Halfshaft RH - LHD 4WD/RHD 4WD

    More about «Front Drive Halfshafts»:

    Front Drive Halfshafts

    Front Halfshaft LH (14 320 0)

    Front Halfshaft RH - LHD 4WD/RHD 4WD

    Inner Constant Velocity (CV) Joint Boot (14 336 0)

    Outer Constant Velocity (CV) Joint Boot

    Halfshaft Bearing

    Ford Kuga Service Manual / Front Drive Halfshafts / Front Halfshaft RH - LHD 4WD/RHD 4WD

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