Toyota
Ford Kuga
 Service Manual
Side Panel Sheet Metal Repairs
A-Pillar Outer Panel Section and Reinforcement

General Equipment

10 mm Drill Bit

6 mm Drill Bit

Air Body Saw

Hot Air Gun

Locking Pliers

Measurement and Alignment Angle System

General Equipment

Removal

General Equipment: Measurement and Alignment Angle System

  • Front Door
  • Refer to: Front Seat (501-10 Seating, Removal and Installation).

    Refer to: A-PillarTrim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

    Refer to: Front Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

    Refer to: Windshield Glass (501-11 Glass, Frames and Mechanisms, Removal and Installation).

    Refer to: Fender Apron Panel Reinforcement (501-27 Front End Sheet Metal Repairs, Removal and Installation).

  • Reposition the carpeting and the wiring harness away from the working area.

3. General Equipment: Spot weld drill Bit

A-Pillar Outer Panel Section and Reinforcement

4. General Equipment: Air Body Saw

A-Pillar Outer Panel Section and Reinforcement

5. General Equipment: Spot weld drill Bit

A-Pillar Outer Panel Section and Reinforcement

6. General Equipment: Hot Air Gun

A-Pillar Outer Panel Section and Reinforcement

7. General Equipment: Spot weld drill Bit General Equipment: Air Body Saw 2008.50

A-Pillar Outer Panel Section and Reinforcement

8. General Equipment: Spot weld drill Bit

A-Pillar Outer Panel Section and Reinforcement

9. General Equipment: Hot Air Gun

A-Pillar Outer Panel Section and Reinforcement

Installation

1. NOTE: Before resistance spot welding of body panels with a total panel thickness of 3 mm and greater, the manufacturer's welding equipment instructions and sub-section 501-25 must be followed.

Refer to: Tools and Equipment for Body Repairs (501-25 Body Repairs - General Information, Description and Operation).

2. NOTE: Sealer or adhesive must not be applied in welding zones. Areas which were bonded or sealed needs to be thoroughly sealed afterwards.

Refer to: Sealer, Underbody Protection Material and Adhesives (501-25 Body Repairs - General Information, Description and Operation).

3. General Equipment: 6 mm Drill Bit

A-Pillar Outer Panel Section and Reinforcement

4. General Equipment: 10 mm Drill Bit

A-Pillar Outer Panel Section and Reinforcement

5. General Equipment: 10 mm Drill Bit

A-Pillar Outer Panel Section and Reinforcement

6. Material: Windshield Adhesive Kit (WSS-M11P57-A5) adhesive

A-Pillar Outer Panel Section and Reinforcement

7. General Equipment: 10 mm Drill Bit

A-Pillar Outer Panel Section and Reinforcement

8. General Equipment: Locking Pliers General Equipment: MIG/MAG Welding Equipment

A-Pillar Outer Panel Section and Reinforcement

9. Resistance spot weld - Panel thickness 3 mm and greater! General Equipment: Resistance Spotwelding Equipment

A-Pillar Outer Panel Section and Reinforcement

10. General Equipment: MIG/MAG Welding Equipment

A-Pillar Outer Panel Section and Reinforcement

11. General Equipment: Locking Pliers General Equipment: MIG/MAG Welding Equipment

A-Pillar Outer Panel Section and Reinforcement

12 Resistance spot weld - Panel thickness 3 mm and greater! General Equipment: Resistance Spotwelding Equipment

A-Pillar Outer Panel Section and Reinforcement

13, General Equipment: MIG/MAG Welding Equipment

A-Pillar Outer Panel Section and Reinforcement

14. Material: Windshield Adhesive Kit (WSS-M11P57-A5) adhesive

A-Pillar Outer Panel Section and Reinforcement

15.General Equipment: MIG/MAG Welding Equipment

A-Pillar Outer Panel Section and Reinforcement

16l Resistance spot weld - Panel thickness 3 mm and greater! General Equipment: Resistance Spotwelding Equipment

A-Pillar Outer Panel Section and Reinforcement

17. General Equipment: MIG/MAG Welding Equipment

A-Pillar Outer Panel Section and Reinforcement

18L General Equipment: Resistance Spotwelding Equipment

A-Pillar Outer Panel Section and Reinforcement

  • Front Door
  • Refer to: Front Seat (501-10 Seating, Removal and Installation).

    Refer to: A-PillarTrim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

    Refer to: Front Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

    Refer to: Windshield Glass (501-11 Glass, Frames and Mechanisms, Removal and Installation).

    Refer to: Fender Apron Panel Reinforcement (501-27 Front End Sheet Metal Repairs, Removal and Installation).

    More about «Side Panel Sheet Metal Repairs»:

    Rocker Panel

    B-Pillar and Reinforcement

    B-Pillar Outer Panel

    Rocker Panel Inner Reinforcement

    A-Pillar Outer Panel Section and Reinforcement

    Ford Kuga Service Manual / Side Panel Sheet Metal Repairs / A-Pillar Outer Panel Section and Reinforcement

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