Toyota
Ford Kuga
 Service Manual
Fuel Tank and Lines
Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5

Special Tool(s) / General Equipment

310-210 Wrench, Fuel Tank Sender Unit
310-211 Wrench, Fuel Tank Sender Unit

Fluid Container

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Fuel Tank - 2.5L Duratec (147kW/200PS) - VI5 (310-01 Fuel Tank and Lines, Removal and Installation).

2. Special Tool(s): 310-211

Torque: 110 Nm

Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5

CAUTION: Take extra care not to damage the fuel tank level sensor float and arm.

Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5

Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5

Vehicles without fuel fired booster heater 5. Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5

6. Special Tool(s): 310-210

Torque: 110 Nm

Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5

Vehicles with fuel fired booster heater

7. Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5

CAUTION: Take extra care when handling the component terminals.

Special Tool(s): 310-210

Torque: 110 Nm

Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5

All vehicles

CAUTION: Take extra care not to damage the fuel tank level sensor float and arm.

Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5

WARNING: Be prepared to collect escaping fluid.

CAUTION: Use suitable paper to absorb any escaping fluid.

Drain ther reservoir.

General Equipment: Fluid Container

Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5

Vehicles with fuel fired booster heater

NOTE: This step is only necessary when installing a new component.

CAUTION: If either component is damaged, new paired components must be installed.

Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5

Installation

1. To install, reverse the removal procedure.

Vehicles with fuel fired booster heater

NOTE: This step is only necessary when installing a new component.

2. NOTE: Make sure that the component is clean and free of foreign material.

Tighten the bolt until the head is sheared off.

Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5

NOTE: This step is only necessary when installing a new component.

Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5

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    Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5

    Ford Kuga Service Manual / Fuel Tank and Lines / Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5

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