Toyota
Ford Kuga
 Service Manual
Automatic Transmission/Transaxle
Transmission

Removal

Special Tool(s) / General Equipment

303-290-01 Adapter for 303-290A
303-290-03A Adapter for 303-290A
303-290-05A Adapter for 303-290A
303-290A Support Bar, Engine
303-290A-14 Adapter for 303-290A

Cable Ties

Transmission Jack

Wooden Block

1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

2. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).

Transmission

4. On both sides.

Loosen: 3 turn(s)

Transmission

5. Refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

Transmission

7. Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering - 2.5L Duratec (147kW/200PS) - VI5, Removal and Installation).

8. NOTE: Only tighten the bolts finger tight at this stage.

Transmission

Transmission

Transmission

Transmission

Transmission

Transmission

Transmission

Transmission

Transmission

Transmission

Transmission

19. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

Transmission

21. Install the following items: 1. General Equipment: Cable Ties

Transmission

Transmission

Transmission

Transmission

25. Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).

Refer to: Front Halfshaft RH - LHD 4WD/RHD 4WD (205-04 Front Drive Halfshafts, Removal and Installation).

26. NOTE: Note the position of the component before removal.

Transmission

Transmission

Transmission

Transmission

30. Lower the vehicle.

31. Install the Special Tool(s): 303-290-01, 303-290-03A, 303-290-05A, 303-290A, 303-290A-14

Transmission

Transmission

Transmission

34. Special Tool(s): 303-290A

Transmission

35. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

CAUTION: Make sure that all openings are sealed.

Transmission

Transmission

Transmission

39. Install the following items: 1. General Equipment: Wooden Block General Equipment: Transmission Jack

Transmission

Transmission

Transmission

WARNING: This step requires the aid of another technician.

General Equipment: Transmission Jack

Transmission

INSTALLATION

Transmission

Installation

Special Tool(s) / General Equipment

303-290-01 Adapter for 303-290A
303-290-03A303-290A Support Bar, Engine Adapter for 303-290A
303-290-05A Adapter for 303-290A
303-290A Support Bar, Engine
303-290A-14 Adapter for 303-290A

Cable Ties

Round-Ended Steel Rule

Transmission Jack

Wooden Block

Materials

Name Specification
Grease K-HT ESD-M1C220-A / A88SX1C220AA
Grease KS-PS SA-M1C9107-A / YS5JM1C9107- AA

1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

2. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

3. General Equipment: Round-Ended Steel Rule

Transmission

WARNING: This step requires the aid of another technician.

CAUTIONS:

Make sure that the locating dowels remain installed.

Make sure that the torque converter remains in the transmission.

General Equipment: Transmission Jack

Transmission

5. Perform this and the following operation simultaneously.

Torque: 48 Nm

Transmission

6. Torque: 48 Nm

Transmission

7. Remove the following items: 1. General Equipment: Wooden Block General Equipment: Transmission Jack

Transmission

8. Torque: 48 Nm

Transmission

9. Torque: 48 Nm

Transmission

10.Torque: 6 Nm

Transmission

11. Lower the vehicle.

12. Special Tool(s): 303-290A

Transmission

13.Torque: 80 Nm

Transmission

14. Special Tool(s): 303-290A

Transmission

Transmission

16. 1. Torque: 148 Nm

2. Torque: 10 Nm

Transmission

17.Remove the Special Tool(s): 303-290-01, 303-290-03A, 303-290-05A, 303-290A, 303-290A-14

18. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

19. Material: Grease K-HT (ESD-M1C220-A / A88SX1C220AA) grease

Transmission

20. 1. Torque: 60 Nm

2. Torque: 60 Nm

3. Torque: 25 Nm

4. Torque: 9 Nm

Transmission

Transmission

22.Torque: 25 Nm

Transmission

CAUTION: Make sure that the installation marks are aligned.

Torque: 35 Nm

2. Torque: 35 Nm

3. Torque: 35 Nm

Transmission

24. Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).

25. 1. Torque: 48 Nm

2. Torque: 80 Nm

Transmission

26. Material: Grease KS-PS (SA-M1C9107-A / YS5J-M1C9107-AA) grease 1.

2. NOTE: Make sure that a new component is installed.

3. Torque: 48 Nm

Transmission

27.Remove the following items: 1. General Equipment: Cable Ties

Transmission

28.Torque: 10 Nm

Transmission

29. Lower the vehicle.

30.NOTE: Install all the bolts finger tight before final tightening.

Torque: 60 Nm

Transmission

31.Torque: 40 Nm

Transmission

32.Torque: 25 Nm

Transmission

Transmission

34. 1. Torque: 48 Nm

2. Torque: 9 Nm

Transmission

35.Torque: 25 Nm

Transmission

Transmission

37.Torque: 25 Nm

Transmission

38. Refer to: Selector Lever Cable Adjustment - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD (307-05 Automatic Transmission/Transaxle External Controls - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450, General Procedures).

Transmission

39.1. Torque:48 Nm

2. Torque:25 Nm

103. Torque:  Nm

Transmission

40.Torque: 10 Nm

Transmission

41. Refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

42.On both sides.

Torque: 35 Nm

Transmission

43. Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering - 2.5L Duratec (147kW/200PS) - VI5, Removal and Installation).

Transmission

45. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).

Refer to: Transmission Fluid Level Check (307-01 Automatic Transmission/Transaxle - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD, General Procedures).

    More about «Automatic Transmission/Transaxle»:

    Transmission Description (Overview)

    Transmission Description (System Operation and Component Description)

    Transmission Fluid Level Check

    Transmission Fluid Drain and Refill

    Halfshaft Seal LH

    Halfshaft Seal RH

    Main Control Valve Body

    Output Shaft Speed (OSS) Sensor

    Torque Converter Seal

    Transmission Fluid Pan

    Transmission Range (TR) Sensor

    Turbine Shaft Speed (TSS) Sensor

    Transmission

    Ford Kuga Service Manual / Automatic Transmission/Transaxle / Transmission

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