Toyota
Ford Kuga
 Service Manual
Rear Drive Axle/Differential
Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Special Tool(s) / General Equipment

205-072 Universal Flange Holding Wrench
303-249 Remover, Crankshaft Timing Pulley
Puller
Materials
Name Specification
Transmission Oil AWD 8U7J-8708687-AA

Disassembly

1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

2. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

WARNING: Be prepared to collect escaping fluid.

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

WARNING: Be prepared to collect escaping fluid.

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

15. Special Tool(s): 205-072, 303-249

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

16. General Equipment: Puller

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

WARNING: Be prepared to collect escaping fluid.

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Assembly

18. Material: Transmission Oil AWD (8U7J-8708687-AA) transmission fluid

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

19.Torque: 6 Nm

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

20. Special Tool(s): 205-072, 303-249 Torque: 150 Nm

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

CAUTION: Make sure that the installation marks are aligned.

1. Torque: 35 Nm

2. Torque: 35 Nm

3. Torque: 35 Nm

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

CAUTION: Make sure that the installation marks are aligned.

1. Torque: 35 Nm

2. Torque: 35 Nm

3. Torque: 35 Nm

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

25.Torque: 25 Nm

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

26.Torque:

  • Stage 1: 35 Nm
  • Stage 2: Loosen 360
  • Stage 3: 85 Nm

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

28. 1. NOTE: Make sure that a new component is installed.

2. Material: Transmission Oil AWD (8U7J-8708687-AA) transmission fluid

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

30.Torque: 6 Nm

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

31. Material: Transmission Oil AWD (8U7J-8708687-AA) transmission fluid

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

32.Torque: 6 Nm

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

34. Refer to: Active On-Demand Coupling Fluid Level Check (205-02 Rear Drive Axle/Differential, General Procedures).

35. Lower the vehicle.

    More about «Rear Drive Axle/Differential»:

    Rear Drive Axle and Differential (Component Location)

    Rear Drive Axle and Differential (System Operation and Component Description)

    Differential Fluid Level Check

    Active On-Demand Coupling Fluid Level Check

    Differential Case

    Active On-Demand Coupling Module

    Differential Input Shaft Seal

    Differential Support Insulator

    Rear Halfshaft Seal

    Drive Pinion Seal

    Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

    Ford Kuga Service Manual / Rear Drive Axle/Differential / Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

    Ford Kuga Service Manual

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