Toyota
Ford Kuga
 Service Manual
Glass, Frames and Mechanisms
Glass Roof Panel

General Equipment

Adhesive Tape

Direct Glazing Removal/Replacement Equipment

Knife

Materials
Name Specification
Windscreen Adhesive Kit -1 Component WSK-M11P57-A3/ 7U7J-T03863-AA
Windshield Adhesive Kit WSS-M11P57-A5

Removal

CAUTION:

Refer to: Window Glass Health and Safety Precautions (100-00 General Information, Description and Operation).

2. 1. Material: Windshield Adhesive Kit (WSS-M11P57-A5) adhesive

2. Remove the polyurethane (PU) adhesive cap and heat the 2K-PU adhesive for a minimum of 30 minutes.

General Equipment: Direct Glazing Removal/Replacement Equipment 3. Repairs under warranty: Material: Windscreen Adhesive Kit -1 Component (WSK-M11P57-A3 / 7U7J-T03863-AA) adhesive

Glass Roof Panel

Glass Roof Panel

4. Refer to: Roof Rail (501-08 Exterior Trim and Ornamentation, Removal and Installation).

WARNING: Make sure that the component paintwork is not damaged.

Use a suitable awl to thread the cutting wire.

General Equipment: Direct Glazing

Removal/Replacement Equipment

Glass Roof Panel

WARNING: Make sure that the component paintwork is not damaged.

NOTE: Some resistance may be encountered when cutting through the glass locating spacers.

Use a suitable brace to prevent trim damages.

Removal/Replacement Equipment

Glass Roof Panel

Installation

1. 1. NOTE: Minimum 1 mm bead thickness.

General Equipment: Knife

2. NOTE: Make sure that the mating faces are clean and free of foreign material.

3. NOTE: Touching the adhesive surface will impair rebonding.

Prepare the glass roof panel, glass roof panel flange and trimmed PU adhesive in accordance with the instructions supplied with the glass adhesive kit.

Glass Roof Panel

Glass Roof Panel

3. Apply the activator/ primer in accordance with the instructions supplied with the glass adhesive kit.

Glass Roof Panel

4. Apply the activator/ primer in accordance with the instructions supplied with the glass adhesive kit.

Glass Roof Panel

5. NOTE: Discard the first 100 mm of adhesive as this may have a reduced working time.

NOTE: Make sure that any breakage in the continuous bead of adhesive is overlapped by 20 mm.

General Equipment: Direct Glazing Removal/Replacement Equipment

Material: Windshield Adhesive Kit (WSS-M11P57-A5) adhesive

Material: Windscreen Adhesive Kit -1 Component (WSK-M11P57-A3 / 7U7J-T03863-AA) adhesive

Glass Roof Panel

6.

  • Press firmly and evenly into position.

    General Equipment: Direct Glazing Removal/Replacement Equipment

  • CAUTION: During the curing time of the polyurethane (PU) adhesive, the door windows must be left open.

Using tape, secure the glass roof panel in the correct position until the PU adhesive has cured.

General Equipment: Adhesive Tape

Glass Roof Panel

7. Refer to: Roof Rail (501-08 Exterior Trim and Ornamentation, Removal and Installation).

    More about «Glass, Frames and Mechanisms»:

    Glass, Frames and Mechanisms (Component Location)

    Glass, Frames and Mechanisms (Overview)

    Glass, Frames and Mechanisms (System Operation and Component Description)

    Glass, Frames and Mechanisms - Vehicles With: Front and Rear Power Windows

    Door Window Motor Initialization

    Front Door Window Glass

    Front Door Window Regulator

    Front Door Window Regulator Motor

    Glass Roof Panel

    Liftgate Window Glass

    Rear Door Window Glass

    Rear Door Window Regulator

    Rear Door Window Regulator Motor

    Rear Quarter Window Glass

    Windshield Glass

    Ford Kuga Service Manual / Glass, Frames and Mechanisms / Glass Roof Panel

    Ford Kuga Service Manual

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