Toyota
Ford Kuga
 Service Manual
Glass, Frames and Mechanisms
Windshield Glass

General Equipment

Adhesive Tape

Direct Glazing Removal/Replacement Equipment

Flat-bladed screwdriver

Knife

Materials
Name Specification
Windscreen Adhesive Kit -1 Component WSK-M11P57-A3/ 7U7J-T03863-AA
Windshield Adhesive Kit WSS-M11P57-A5

Removal

CAUTION:

Refer to: Window Glass Health and Safety Precautions (100-00 General Information, Description and Operation).

2. 1. Material: Windshield Adhesive Kit (WSS-M11P57-A5) adhesive

2. Remove the polyurethane (PU) adhesive cap and heat the 2K-PU adhesive for a minimum of 30 minutes.

General Equipment: Direct Glazing Removal/Replacement Equipment 3. Repairs under warranty: Material: Windscreen Adhesive Kit -1 Component (WSK-M11P57-A3 / 7U7J-T03863-AA) adhesive

Windshield Glass

3. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).

Windshield Glass

Vehicles with heated windshield

Windshield Glass

5. General Equipment: Flat-bladed screwdriver

Windshield Glass

Windshield Glass

Vehicles with manual dimming interior mirror

Windshield Glass

Vehicles with autolamps and rain sensor

Windshield Glass

Windshield Glass

Windshield Glass

Windshield Glass

All vehicles

Use a suitable awl to thread the cutting wire.

General Equipment: Direct Glazing Removal/Replacement Equipment

Windshield Glass

CAUTION: If the original window glass is to be installed, take care not to damage the electrical connectors and the weatherstrip (if equipped).

Use a suitable brace to prevent trim damages.

General Equipment: Direct Glazing Removal/Replacement Equipment

Windshield Glass

Windshield Glass

Installation

1. 1. NOTE: Minimum 1 mm bead thickness.

General Equipment: Knife

2. NOTE: Make sure that the mating faces are clean and free of foreign material.

3. NOTE: Touching the adhesive surface will impair rebonding.

Prepare the windshield glass, windshield glass flange and trimmed PU adhesive in accordance with the instructions supplied with the glass adhesive kit.

Windshield Glass

2. Apply the activator/ primer in accordance with  the instructions supplied with the glass adhesive kit.

Windshield Glass

3. NOTE: Touching the adhesive surface will impair rebonding.

NOTE: Make sure that the mating faces are clean and free of foreign material.

Windshield Glass

4. Apply the activator/ primer in accordance with the instructions supplied with the glass adhesive kit.

Windshield Glass

5. NOTE: Discard the first 100 mm of adhesive as this may have a reduced working time.

NOTE: Make sure that any breakage in the continuous bead of adhesive is overlapped by 20 mm.

General Equipment: Direct Glazing Removal/Replacement Equipment

Material: Windshield Adhesive Kit (WSS-M11P57-A5) adhesive

Material: Windscreen Adhesive Kit -1 Component (WSK-M11P57-A3 / 7U7J-T03863-AA) adhesive

Windshield Glass

6. - Press firmly and evenly into position.

General Equipment: Direct Glazing Removal/Replacement Equipment

CAUTION: During the curing time of the polyurethane (PU) adhesive, the door windows must be left open

Using tape, secure the windshield glass in the correct position until the PU adhesive has cured.

General Equipment: Adhesive Tape

Windshield Glass

Vehicles with autolamps and rain sensor

Windshield Glass

Windshield Glass

Windshield Glass

Windshield Glass

Vehicles with manual dimming interior mirror

Windshield Glass

Vehicles with heated windshield

12 Torque: 12 Nm

Windshield Glass

Windshield Glass

Windshield Glass

All vehicles

15. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).

Windshield Glass

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    Ford Kuga Service Manual / Glass, Frames and Mechanisms / Windshield Glass

    Ford Kuga Service Manual

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