Toyota
Ford Kuga
 Service Manual
Engine- 2.5L Duratec (147kW/200PS) - VI5
Camshaft Seal (21 288 0)

Special Tool(s)

303-1054 Locking Tool, Timing Belt Tensioner
303-1178 Timing Tool Camshaft
303-1179 Holding Wrench, Crankshaft
303-1182 Timing Tool, Crankshaft
303-318 Aligner/Installer, Crankshaft Front Seal

Removal

1. Remove the following items: 1. Refer to: Ignition Coil-On-Plug (303-07 Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5, Removal and Installation).

2. Refer to: Starter Motor (303-06 Starting System - 2.5L Duratec (147kW/200PS) - VI5, Removal and Installation).

Camshaft Seal (21 288 0)

Camshaft Seal (21 288 0)

Camshaft Seal (21 288 0)

Camshaft Seal (21 288 0)

Camshaft Seal (21 288 0)

7. Refer to: Timing Belt (303-01 Engine - 2.5L Duratec (147kW/200PS) - VI5, Removal and Installation).

8. Install the Special Tool(s): 303-1178 Torque: 10 Nm

Camshaft Seal (21 288 0)

Camshaft Seal (21 288 0)

Camshaft Seal (21 288 0)

Camshaft Seal (21 288 0)

Installation

1. Special Tool(s): 303-318

Camshaft Seal (21 288 0)

2. NOTE: Only tighten the bolts finger tight at this stage.

Camshaft Seal (21 288 0)

Camshaft Seal (21 288 0)

4. Using the special tool, align the crankshaft.

Install the Special Tool(s): 303-1182

Camshaft Seal (21 288 0)

CAUTION: Make sure that the installation marks are aligned.

Camshaft Seal (21 288 0)

Vehicles with mechanical timing belt tensioner 6. NOTE: Make sure that new components are installed.

1. Torque: 25 Nm

3. NOTE: The timing belt tensioner setting is dependant on the engine temperature.

Torque: 25 Nm

Camshaft Seal (21 288 0)

Vehicles with automatic timing belt tensioner

7. NOTE: Make sure that new components are installed.

1. Torque: 25 Nm

3. Special Tool(s): 303-1054

Torque: 25 Nm

Camshaft Seal (21 288 0)

WARNING: Take extra care when handling the compressed spring.

Remove the Special Tool(s): 303-1054

Camshaft Seal (21 288 0)

All vehicles

9. Torque: 120 Nm

Camshaft Seal (21 288 0)

10.Remove the Special Tool(s): 303-1178

Camshaft Seal (21 288 0)

11. Remove the Special Tool(s): 303-1182

Camshaft Seal (21 288 0)

Camshaft Seal (21 288 0)

13. Using the special tool, align the crankshaft.

Install the Special Tool(s): 303-1182

Camshaft Seal (21 288 0)

14. Install the Special Tool(s): 303-1178 Torque: 10 Nm

Camshaft Seal (21 288 0)

CAUTION: Make sure that the installation marks are aligned.

Camshaft Seal (21 288 0)

16.Torque: 35 Nm

Camshaft Seal (21 288 0)

17.Remove the Special Tool(s): 303-1182

Camshaft Seal (21 288 0)

18.Remove the Special Tool(s): 303-1178

Camshaft Seal (21 288 0)

19.Torque: 17 Nm

Camshaft Seal (21 288 0)

20.Torque: 40 Nm

Camshaft Seal (21 288 0)

21. 1.NOTE: Make sure that new components are installed.

2. Torque: 40 Nm

Camshaft Seal (21 288 0)

22.Torque: 10 Nm

Camshaft Seal (21 288 0)

23.Torque: 28 Nm

Camshaft Seal (21 288 0)

Camshaft Seal (21 288 0)

25. Refer to: Ignition Coil-On-Plug (303-07 Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5, Removal and Installation).

26.Torque: 10 Nm

Camshaft Seal (21 288 0)

27. 1. Torque: 115 Nm

2. Torque: 90 Nm

Camshaft Seal (21 288 0)

Camshaft Seal (21 288 0)

29. 1. NOTE: Only tighten the bolts finger tight at this stage.

Install the Special Tool(s): 303-1179

2. Torque: 180 Nm

30.Remove the Special Tool(s): 303-1179

Camshaft Seal (21 288 0)

31.Torque:

  • Stage 1: 25 Nm
  • Stage 2: 60

Camshaft Seal (21 288 0)

32. Install the following items: 1. Refer to: Air Conditioning (A/C) Compressor Belt (303-05 Accessory Drive - 2.5L Duratec (147kW/200PS) - VI5, Removal and Installation).

2. Refer to: Starter Motor (303-06 Starting System - 2.5L Duratec (147kW/200PS) - VI5, Removal and Installation).

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    Ford Kuga Service Manual / Engine- 2.5L Duratec (147kW/200PS) - VI5 / Camshaft Seal (21 288 0)

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