Ford Kuga

 Service Manual

Rear Drive Axle/Differential
Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450

Special Tool(s) / General Equipment

	205-072 Universal Flange Holding Wrench
	303-249 Remover, Crankshaft Timing Pulley
Puller
Materials
Name	Specification
Transmission Oil AWD	8U7J-8708687-AA

Disassembly

1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

2. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

WARNING: Be prepared to collect escaping fluid.

WARNING: Be prepared to collect escaping fluid.

15. Special Tool(s): 205-072, 303-249

16. General Equipment: Puller

WARNING: Be prepared to collect escaping fluid.

Assembly

18. Material: Transmission Oil AWD (8U7J-8708687-AA) transmission fluid

19.Torque: 6 Nm

20. Special Tool(s): 205-072, 303-249 Torque: 150 Nm

CAUTION: Make sure that the installation marks are aligned.

1. Torque: 35 Nm

2. Torque: 35 Nm

3. Torque: 35 Nm

CAUTION: Make sure that the installation marks are aligned.

1. Torque: 35 Nm

2. Torque: 35 Nm

3. Torque: 35 Nm

25.Torque: 25 Nm

26.Torque:

• Stage 1: 35 Nm
• Stage 2: Loosen 360
• Stage 3: 85 Nm

28. 1. NOTE: Make sure that a new component is installed.

2. Material: Transmission Oil AWD (8U7J-8708687-AA) transmission fluid

30.Torque: 6 Nm

31. Material: Transmission Oil AWD (8U7J-8708687-AA) transmission fluid

32.Torque: 6 Nm

34. Refer to: Active On-Demand Coupling Fluid Level Check (205-02 Rear Drive Axle/Differential, General Procedures).

35. Lower the vehicle.

Rear Drive Axle and Differential (Component Location)

Rear Drive Axle and Differential (System Operation and Component Description)

Differential Fluid Level Check

Active On-Demand Coupling Fluid Level Check

Differential Case

Active On-Demand Coupling Module

Differential Input Shaft Seal

Differential Support Insulator

Rear Halfshaft Seal

Drive Pinion Seal

Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450