Ford Kuga

 

Ford Kuga Service Manual



• General Information
1. About This Manual
2. Symbols Glossary
3. Steering System Health and Safety Precautions
4. Health and Safety Precautions
5. Standard Workshop Practices
6. Solvents, Sealants and Adhesives
7. Road/Roller Testing
8. Air Conditioning (A/C) System Health and Safety Precautions
9. Battery and Battery Charging Health and Safety Precautions
10. Brake System Health and Safety Precautions
11. Engine Cooling System Health and Safety Precautions
12. Window Glass Health and Safety Precautions
13. Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions
14. Supplemental Restraint System (SRS) Health and Safety Precautions
15. Body Repair Health and Safety and General Precautions
• Jacking and Lifting
• Noise, Vibration and Harshness
1. Noise, Vibration and Harshness (NVH)
2. Road Test
3. Road Test Quick Checks
4. Noise Diagnostic Procedure
5. Road Conditions
6. Power Steering Conditions
7. Power Steering Operation Noise Check
8. Symptom Chart
9. Pinpoint Tests
• Suspension System - General Information
1. Suspension System
2. Symptom Chart
• Climate Control
1. Condenser
2. Clutch and Clutch Field Coil
3. Pollen Filter - RHD
4. Blower Motor - RHD(34 374 0)
5. Blower Motor Resistor - Vehicles With: Manual Temperature Control, RHD(34 382 0)
6. Blower Motor Resistor - Vehicles With: Dual Automatic Temperature Control(34 382 0)
7. Heater Core and Evaporator Core Housing
8. Heater Core - RHD(34 364 0)
9. Suction Accumulator
10. Suction Accumulator to Air Conditioning (A/C) Compressor Line
11. Suction Accumulator to Air Conditioning (A/C) Compressor Line - 2.5L Duratec (147kW/200PS) - VI5
12. Low-Pressure Cutoff Switch
13. High-Pressure Cutoff Switch
14. Evaporator
15. Evaporator Outlet Line
16. Evaporator Core Orifice
17. Condenser to Evaporator Line
18. Climate Control Assembly - Vehicles With: Manual Temperature Control(34 300 0)
19. Climate Control Assembly - Vehicles With: Automatic Temperature Control(34 300 0)
20. Footwell Air Discharge Temperature Sensor(34 485 4)
21. Center Register Air Discharge Temperature Sensor
22. In-Vehicle Temperature Sensor
23. Footwell Vent/Duct Blend Door Actuator - RHD(34 591 0)
24. Air Inlet Blend Door Actuator(34 606 0)
25. Driver Side Temperature Blend Door Actuator(34 608 0)
26. Passenger Side Temperature Blend Door Actuator(34 608 0)
27. Defrost Vent/Register Blend Door Actuator - RHD(34 591 0)
• Auxiliary Climate Control
1. Auxiliary Climate Control (Component Location)
2. Auxiliary Climate Control - Overview
3. Auxiliary Climate Control (System Operation and Component Description)
4. Auxiliary Coolant Flow Pump
5. Electric Booster Heater
6. Fuel Fired Booster Heater - 2.5L Duratec (147kW/200PS) - VI5
7. Fuel Fired Booster Heater Fuel Pump
8. Fuel Fired Booster Heater
• Instrument Cluster and Panel Illumination
1. Instrument Cluster and Dimmable Backlighting
2. Inspection and Verification
• Instrument Cluster
1. Instrument Cluster (Overview)
2. Instrument Cluster (System Operation and Component Description)
3. Instrument Cluster
• Horn
1. Principles of Operation
2. Inspection and Verification
• Warning Devices
1. Inspection and Verification
2. Safety Belt Minder Deactivating/Activating
3. Oil Change Indicator Reset
• Parking Aid
1. Parking Aid (Component Location)
2. Parking Aid (Overview)
3. Parking Aid (System Operation and Component Description)
4. Parking Aid - Vehicles With: Front Parking Aid
5. Parking Aid - Vehicles With: Rear Parking Aid
6. Parking Aid Module
7. Parking Aid Camera Module
8. Parking Aid Camera
9. Front Parking Aid Speaker
10. Front Parking Aid Sensor
11. Rear Parking Aid Sensor
• Charging System - General Information
1. Inspection and Verification
2. Component Tests
• Battery, Mounting and Cables
1. Battery Disconnect and Connect
2. Battery
• Generator and Regulator
1. Generator
2. Generator - 2.5L Duratec (147kW/200PS) - VI5
• Voltage Converter/Inverter
1. Direct Current/Alternating Current (DC/AC) Inverter (Overview)
2. Direct Current/Alternating Current (DC/AC) Inverter (System Operation and Component Description)
3. Direct Current/Alternating Current (DC/AC) Inverter
• Information and Entertainment System - General Information
1. Audio System
2. Cellular Phone
• Information and Entertainment System
1. Audio System (Component Location)
2. Audio System (Overview)
3. Audio System (System Operation and Component Description)
4. Cellular Phone (Component Location)
5. Cellular Phone (Overview)
6. Cellular Phone (System Operation and Component Description)
7. Audio Unit
8. Audio Unit Antenna - Vehicles With: Glass Roof Panel
9. Audio Unit Antenna - Vehicles Without: Glass Roof Panel
10. Audio Unit Antenna to Connector Cable - Vehicles With: Glass Roof Panel
11. Audio Unit Antenna to Connector Cable - Vehicles Without: Glass Roof Panel
12. Connector to Audio Unit Antenna Cable
13. Compact Disc (CD) Changer
14. Portable Support Electronics (PSE) Module
15. Cellular Phone Microphone
• Exterior Lighting
1. Exterior Lighting (Component Location)
2. Exterior Lighting (Overview)
3. Exterior Lighting (System Operation and Component Description)
4. Fog Lamps
5. Headlamps
6. Headlamp Leveling
7. Parking, Rear and License Plate Lamps
8. Reversing Lamps
9. Stoplamps
10. Turn Signal and Hazard Lamps
11. Front Fog Lamp Adjustment
12. Headlamp Adjustment
13. Headlamp Switch
14. Stoplamp Switch
15. Trailer Module
16. Front Fog Lamp
17. Headlamp Assembly
• Interior Lighting
• Daytime Running Lamps (DRL)
1. Description of operation
2. Inspection and Checking
• Module Communications Network
1. Communications Network (Component Location)
2. Communications Network (Overview)
3. Communications Network (System Operation and Component Description)
4. Communications Network
• Module Configuration
1. Module Configuration
2. Programmable Module Installation
• Wiring Harnesses
1. Passenger Compartment Wiring Harness
2. Instrument Panel Wiring Harness
3. Engine Compartment Wiring Harness
• Anti-Theft - Active
1. Anti-Theft - Active (Component Location)
2. Anti-Theft - Active (Overview)
3. Anti-Theft - Active (System Operation and Component Description)
4. Anti-Theft - Active
5. Anti-Theft Alarm Horn
6. Anti-Theft Alarm Horn with Integral Battery
• Anti-Theft - Passive
1. Anti-Theft - Passive (Component Location)
2. Anti-Theft - Passive (Overview)
3. Anti-Theft - Passive (System Operation and Component Description)
4. Anti-Theft - Passive
• Multifunction Electronic Modules
1. Module Controlled Functions (Overview)
2. Module Controlled Functions (System Operation and Component Description)
3. Component Description
4. Generic Electronic Module (GEM)
5. Generic Electronic Module (GEM)
6. Lighting Control Module (LCM)
• Front End Body Panels
1. Cowl Panel Grille
2. Fender Splash Shield
• Body Closures
1. Front Door Alignment
2. Rear Door Alignment
3. Liftgate Alignment
4. Hood Alignment
5. Liftgate
6. Upper Liftgate
7. Upper Liftgate
• Interior Trim and Ornamentation
1. Loadspace Trim Panel LH
2. Loadspace Trim Panel RH
3. Headliner
4. Glass Roof Panel Blind
5. Front Door Trim Panel
6. Rear Door Trim Panel
7. Liftgate Upper Trim Panel
8. Liftgate Lower Trim Panel
• Exterior Trim and Ornamentation
1. Exterior Trim (Component Location)
2. Rear Spoiler
3. Roof Rail
4. Front Fender Moulding
• Rear View Mirrors
• Seating
1. Seats (Overview)
2. Seats (System Operation and Component Description)
3. Seats
4. Front Seat (40 100 0; 40 100 4; 40 101 0)
5. Driver Seat Track
6. Front Seat Control Switch (33 580 0; 33 583 0; 33 585 0)
7. Front Seat Cushion Cover (40 105 0)
8. Front Seat Cushion Heater Mat (33 401 0; 33 401 4)
9. Front Seat Cushion (40 104 0)
10. Front Seat Backrest Cover (40 108 0)
11. Front Seat Backrest Heater Mat (33 402 0; 33 402 4)
12. Lumbar Assembly
13. Front Seat Track Motor( 33 784 0 ; 33 784 4)
14. Front Seat Recliner Motor (33 785 0; 33 785 4)
15. Front Seat Height Adjustment Motor (33 797 0; 33 797 4)
16. Seat Occupant Sensor
17. Rear Seat Cushion
18. Rear Seat Backrest Latch
19. Rear Seat Backrest
20. Rear Seat Armrest
21. Front Seat Backrest
22. Rear Seat Cushion
23. Rear Seat Backrest
• Glass, Frames and Mechanisms
1. Glass, Frames and Mechanisms (Component Location)
2. Glass, Frames and Mechanisms (Overview)
3. Glass, Frames and Mechanisms (System Operation and Component Description)
4. Glass, Frames and Mechanisms - Vehicles With: Front and Rear Power Windows
5. Door Window Motor Initialization
6. Front Door Window Glass
7. Front Door Window Regulator
8. Front Door Window Regulator Motor
9. Glass Roof Panel
10. Liftgate Window Glass
11. Rear Door Window Glass
12. Rear Door Window Regulator
13. Rear Door Window Regulator Motor
14. Rear Quarter Window Glass
15. Windshield Glass
• Instrument Panel and Console
1. Instrument Panel
2. Floor Console
3. Overhead Console
4. In-Vehicle Crossbeam
• Handles, Locks, Latches and Entry Systems
1. Handles, Locks, Latches and Entry Systems (Component Location)
2. Handles, Locks, Latches and Entry Systems (Overview)
3. Handles, Locks, Latches and Entry Systems (System Operation and Component Description)
4. Locks, Latches and Entry Systems
5. Front Door Latch
6. Rear Door Latch
7. Exterior Front Door Handle
8. Exterior Rear Door Handle
9. Front Door Lock Cylinder
10. Keyless Vehicle Module (KVM)
11. Keyless Vehicle Front Antenna
12. Keyless Vehicle Center Antenna
13. Keyless Vehicle Rear Antenna
14. Keyless Vehicle Rear Bumper Antenna
15. Radio Frequency (RF) Receiver
• Wipers and Washers
1. Wipers and Washers (Component Location)
2. Wipers and Washers (Overview)
3. Wipers and Washers (System Operation and Component Description)
4. Wipers and Washers
5. Wiper Blade Angle Adjustment
6. Windshield Wiper Motor
7. Rear Window Wiper Motor
8. Windshield Washer Pump
9. Windshield Washer Reservoir
10. Headlamp Washer Pump
11. Headlamp Washer Jet
12. Rain Sensor
• Bumpers
1. Front Bumper Cover
2. Rear Bumper Cover
3. Front Bumper Cover
4. Rear Bumper Cover
• Safety Belt System
1. Principles of Operation
2. Inspection and Verification
3. Component Test
4. Vehicle Motion Sensor Test
5. Test Method 1 (braking)
6. Test Method 2 (turning circle)
7. Static Test
8. Front Safety Belt Retractor
9. Rear Safety Belt Retractor
10. Rear Center Safety Belt Retractor
11. Safety Belt Shoulder Height Adjuster
12. Front Safety Belt Buckle
• Supplemental Restraint System
1. Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) (Overview)
2. Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) (System Operation and Component Description)
3. Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) - Vehicles Built From: 06/2004
4. Clockspring Adjustment
5. Deployed Air Bag Disposal
6. Scrapped Vehicle Air Bag and Safety Belt Pretensioner Disposal - In-Vehicle Disposal
7. Unserviceable Air Bag Disposal
8. Front Impact Severity Sensor
9. Crash Sensor
10. Driver Air Bag Module
11. Passenger Air Bag Module
12. Restraints Control Module (RCM)
13. Side Air Bag Module
14. Side Air Curtain Module
15. Clockspring
• Body Repairs - General Information
1. Description and Usage of Body Repair Literature
2. Symbols
3. Health and Safety Precautions
4. Environmental Regulations
5. Body Construction
6. Diagnosis and Damage Evaluation
7. Body Sheet Metal
8. Tools and Equipment for Body Repairs
9. Establish Repair Method
10. Alignment Check
11. Straightening
12. Complete Panel Replacement/Partial Replacement
13. Corrosion Prevention
14. Corrosion Damage/Corrosion Repair
15. Sealer, Underbody Protection Material and Adhesives
16. Cutting Technique
17. Panel Beating Technique and Smart Repairs
18. Paintless Dent Removal
19. Plastic Repairs
20. Joining Techniques
21. Special Repair Techniques
22. Impact of Insufficient Repair Quality
23. Water Leaks
24. Wind Noise
25. Wind Noise
26. Noise, Vibration and Harshness
• Body Repairs - Vehicle Specific Information and Tolerance Checks
1. Body and Frame (Component Location)
2. Body and Frame (Overview)
3. Underbody Tolerance Check
4. Frame Tolerance Check
• Front End Sheet Metal Repairs
1. Fender Apron Panel Reinforcement
2. Front Side Member Section
3. Front Side Member and Fender Apron Panel LH
4. Front Fender
5. Fender Apron Panel Section
• Roof Sheet Metal Repairs
1. Roof Panel
2. Roof Front Frame
3. Roof Rear Frame
• Side Panel Sheet Metal Repairs
1. Rocker Panel
2. B-Pillar and Reinforcement
3. B-Pillar Outer Panel
4. Rocker Panel Inner Reinforcement
5. A-Pillar Outer Panel Section and Reinforcement
• Rear End Sheet Metal Repairs
1. Quarter Panel LH
2. Water Drain Panel
3. Water Drain Panel Reinforcement
4. Rear Wheelhouse Outer
5. Back Panel and Reinforcement
6. Rear Floor Panel
7. Inner Quarter Panel and Wheelhouse
8. Rear Side Member Section
• Paint - General Information
1. Description and Usage of Paint Literature
2. Symbols
3. Health and Safety Precautions
4. Environmental Regulations
5. Factory Paint Application
6. Paintwork Defects and Damage
7. Tools and Equipment for Paint Repairs
8. Refinishing Materials
9. Additional Materials
10. Paint Repairs
11. Painting Plastic Parts
12. Spot Repairs
13. Corrosion Prevention
14. Color Identification and Chromatics

Ford Kuga Owners Manual

Ford Kuga Service Manual