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Ford Kuga
Ford Kuga Service Manual

General Information
About This Manual
Symbols Glossary
Steering System Health and Safety Precautions
Health and Safety Precautions
Standard Workshop Practices
Solvents, Sealants and Adhesives
Road/Roller Testing
Air Conditioning (A/C) System Health and Safety Precautions
Battery and Battery Charging Health and Safety Precautions
Brake System Health and Safety Precautions
Engine Cooling System Health and Safety Precautions
Window Glass Health and Safety Precautions
Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions
Supplemental Restraint System (SRS) Health and Safety Precautions
Body Repair Health and Safety and General Precautions
Jacking and Lifting
Noise, Vibration and Harshness
Noise, Vibration and Harshness (NVH)
Road Test
Road Test Quick Checks
Noise Diagnostic Procedure
Road Conditions
Power Steering Conditions
Power Steering Operation Noise Check
Symptom Chart
Pinpoint Tests
Suspension System - General Information
Suspension System
Symptom Chart
Climate Control
Condenser
Clutch and Clutch Field Coil
Pollen Filter - RHD
Blower Motor - RHD(34 374 0)
Blower Motor Resistor - Vehicles With: Manual Temperature Control, RHD(34 382 0)
Blower Motor Resistor - Vehicles With: Dual Automatic Temperature Control(34 382 0)
Heater Core and Evaporator Core Housing
Heater Core - RHD(34 364 0)
Suction Accumulator
Suction Accumulator to Air Conditioning (A/C) Compressor Line
Suction Accumulator to Air Conditioning (A/C) Compressor Line - 2.5L Duratec (147kW/200PS) - VI5
Low-Pressure Cutoff Switch
High-Pressure Cutoff Switch
Evaporator
Evaporator Outlet Line
Evaporator Core Orifice
Condenser to Evaporator Line
Climate Control Assembly - Vehicles With: Manual Temperature Control(34 300 0)
Climate Control Assembly - Vehicles With: Automatic Temperature Control(34 300 0)
Footwell Air Discharge Temperature Sensor(34 485 4)
Center Register Air Discharge Temperature Sensor
In-Vehicle Temperature Sensor
Footwell Vent/Duct Blend Door Actuator - RHD(34 591 0)
Air Inlet Blend Door Actuator(34 606 0)
Driver Side Temperature Blend Door Actuator(34 608 0)
Passenger Side Temperature Blend Door Actuator(34 608 0)
Defrost Vent/Register Blend Door Actuator - RHD(34 591 0)
Auxiliary Climate Control
Auxiliary Climate Control (Component Location)
Auxiliary Climate Control - Overview
Auxiliary Climate Control (System Operation and Component Description)
Auxiliary Coolant Flow Pump
Electric Booster Heater
Fuel Fired Booster Heater - 2.5L Duratec (147kW/200PS) - VI5
Fuel Fired Booster Heater Fuel Pump
Fuel Fired Booster Heater
Instrument Cluster and Panel Illumination
Instrument Cluster and Dimmable Backlighting
Inspection and Verification
Instrument Cluster
Instrument Cluster (Overview)
Instrument Cluster (System Operation and Component Description)
Instrument Cluster
Horn
Principles of Operation
Inspection and Verification
Warning Devices
Inspection and Verification
Safety Belt Minder Deactivating/Activating
Oil Change Indicator Reset
Parking Aid
Parking Aid (Component Location)
Parking Aid (Overview)
Parking Aid (System Operation and Component Description)
Parking Aid - Vehicles With: Front Parking Aid
Parking Aid - Vehicles With: Rear Parking Aid
Parking Aid Module
Parking Aid Camera Module
Parking Aid Camera
Front Parking Aid Speaker
Front Parking Aid Sensor
Rear Parking Aid Sensor
Charging System - General Information
Inspection and Verification
Component Tests
Battery, Mounting and Cables
Battery Disconnect and Connect
Battery
Generator and Regulator
Generator
Generator - 2.5L Duratec (147kW/200PS) - VI5
Voltage Converter/Inverter
Direct Current/Alternating Current (DC/AC) Inverter (Overview)
Direct Current/Alternating Current (DC/AC) Inverter (System Operation and Component Description)
Direct Current/Alternating Current (DC/AC) Inverter
Information and Entertainment System - General Information
Audio System
Cellular Phone
Information and Entertainment System
Audio System (Component Location)
Audio System (Overview)
Audio System (System Operation and Component Description)
Cellular Phone (Component Location)
Cellular Phone (Overview)
Cellular Phone (System Operation and Component Description)
Audio Unit
Audio Unit Antenna - Vehicles With: Glass Roof Panel
Audio Unit Antenna - Vehicles Without: Glass Roof Panel
Audio Unit Antenna to Connector Cable - Vehicles With: Glass Roof Panel
Audio Unit Antenna to Connector Cable - Vehicles Without: Glass Roof Panel
Connector to Audio Unit Antenna Cable
Compact Disc (CD) Changer
Portable Support Electronics (PSE) Module
Cellular Phone Microphone
Exterior Lighting
Exterior Lighting (Component Location)
Exterior Lighting (Overview)
Exterior Lighting (System Operation and Component Description)
Fog Lamps
Headlamps
Headlamp Leveling
Parking, Rear and License Plate Lamps
Reversing Lamps
Stoplamps
Turn Signal and Hazard Lamps
Front Fog Lamp Adjustment
Headlamp Adjustment
Headlamp Switch
Stoplamp Switch
Trailer Module
Front Fog Lamp
Headlamp Assembly
Interior Lighting
Daytime Running Lamps (DRL)
Description of operation
Inspection and Checking
Module Communications Network
Communications Network (Component Location)
Communications Network (Overview)
Communications Network (System Operation and Component Description)
Communications Network
Module Configuration
Module Configuration
Programmable Module Installation
Wiring Harnesses
Passenger Compartment Wiring Harness
Instrument Panel Wiring Harness
Engine Compartment Wiring Harness
Anti-Theft - Active
Anti-Theft - Active (Component Location)
Anti-Theft - Active (Overview)
Anti-Theft - Active (System Operation and Component Description)
Anti-Theft - Active
Anti-Theft Alarm Horn
Anti-Theft Alarm Horn with Integral Battery
Anti-Theft - Passive
Anti-Theft - Passive (Component Location)
Anti-Theft - Passive (Overview)
Anti-Theft - Passive (System Operation and Component Description)
Anti-Theft - Passive
Multifunction Electronic Modules
Module Controlled Functions (Overview)
Module Controlled Functions (System Operation and Component Description)
Component Description
Generic Electronic Module (GEM)
Generic Electronic Module (GEM)
Lighting Control Module (LCM)
Front End Body Panels
Cowl Panel Grille
Fender Splash Shield
Body Closures
Front Door Alignment
Rear Door Alignment
Liftgate Alignment
Hood Alignment
Liftgate
Upper Liftgate
Upper Liftgate
Interior Trim and Ornamentation
Loadspace Trim Panel LH
Loadspace Trim Panel RH
Headliner
Glass Roof Panel Blind
Front Door Trim Panel
Rear Door Trim Panel
Liftgate Upper Trim Panel
Liftgate Lower Trim Panel
Exterior Trim and Ornamentation
Exterior Trim (Component Location)
Rear Spoiler
Roof Rail
Front Fender Moulding
Rear View Mirrors
Seating
Seats (Overview)
Seats (System Operation and Component Description)
Seats
Front Seat (40 100 0; 40 100 4; 40 101 0)
Driver Seat Track
Front Seat Control Switch (33 580 0; 33 583 0; 33 585 0)
Front Seat Cushion Cover (40 105 0)
Front Seat Cushion Heater Mat (33 401 0; 33 401 4)
Front Seat Cushion (40 104 0)
Front Seat Backrest Cover (40 108 0)
Front Seat Backrest Heater Mat (33 402 0; 33 402 4)
Lumbar Assembly
Front Seat Track Motor( 33 784 0 ; 33 784 4)
Front Seat Recliner Motor (33 785 0; 33 785 4)
Front Seat Height Adjustment Motor (33 797 0; 33 797 4)
Seat Occupant Sensor
Rear Seat Cushion
Rear Seat Backrest Latch
Rear Seat Backrest
Rear Seat Armrest
Front Seat Backrest
Rear Seat Cushion
Rear Seat Backrest
Glass, Frames and Mechanisms
Glass, Frames and Mechanisms (Component Location)
Glass, Frames and Mechanisms (Overview)
Glass, Frames and Mechanisms (System Operation and Component Description)
Glass, Frames and Mechanisms - Vehicles With: Front and Rear Power Windows
Door Window Motor Initialization
Front Door Window Glass
Front Door Window Regulator
Front Door Window Regulator Motor
Glass Roof Panel
Liftgate Window Glass
Rear Door Window Glass
Rear Door Window Regulator
Rear Door Window Regulator Motor
Rear Quarter Window Glass
Windshield Glass
Instrument Panel and Console
Instrument Panel
Floor Console
Overhead Console
In-Vehicle Crossbeam
Handles, Locks, Latches and Entry Systems
Handles, Locks, Latches and Entry Systems (Component Location)
Handles, Locks, Latches and Entry Systems (Overview)
Handles, Locks, Latches and Entry Systems (System Operation and Component Description)
Locks, Latches and Entry Systems
Front Door Latch
Rear Door Latch
Exterior Front Door Handle
Exterior Rear Door Handle
Front Door Lock Cylinder
Keyless Vehicle Module (KVM)
Keyless Vehicle Front Antenna
Keyless Vehicle Center Antenna
Keyless Vehicle Rear Antenna
Keyless Vehicle Rear Bumper Antenna
Radio Frequency (RF) Receiver
Wipers and Washers
Wipers and Washers (Component Location)
Wipers and Washers (Overview)
Wipers and Washers (System Operation and Component Description)
Wipers and Washers
Wiper Blade Angle Adjustment
Windshield Wiper Motor
Rear Window Wiper Motor
Windshield Washer Pump
Windshield Washer Reservoir
Headlamp Washer Pump
Headlamp Washer Jet
Rain Sensor
Bumpers
Front Bumper Cover
Rear Bumper Cover
Front Bumper Cover
Rear Bumper Cover
Safety Belt System
Principles of Operation
Inspection and Verification
Component Test
Vehicle Motion Sensor Test
Test Method 1 (braking)
Test Method 2 (turning circle)
Static Test
Front Safety Belt Retractor
Rear Safety Belt Retractor
Rear Center Safety Belt Retractor
Safety Belt Shoulder Height Adjuster
Front Safety Belt Buckle
Supplemental Restraint System
Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) (Overview)
Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) (System Operation and Component Description)
Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) - Vehicles Built From: 06/2004
Clockspring Adjustment
Deployed Air Bag Disposal
Scrapped Vehicle Air Bag and Safety Belt Pretensioner Disposal - In-Vehicle Disposal
Unserviceable Air Bag Disposal
Front Impact Severity Sensor
Crash Sensor
Driver Air Bag Module
Passenger Air Bag Module
Restraints Control Module (RCM)
Side Air Bag Module
Side Air Curtain Module
Clockspring
Body Repairs - General Information
Description and Usage of Body Repair Literature
Symbols
Health and Safety Precautions
Environmental Regulations
Body Construction
Diagnosis and Damage Evaluation
Body Sheet Metal
Tools and Equipment for Body Repairs
Establish Repair Method
Alignment Check
Straightening
Complete Panel Replacement/Partial Replacement
Corrosion Prevention
Corrosion Damage/Corrosion Repair
Sealer, Underbody Protection Material and Adhesives
Cutting Technique
Panel Beating Technique and Smart Repairs
Paintless Dent Removal
Plastic Repairs
Joining Techniques
Special Repair Techniques
Impact of Insufficient Repair Quality
Water Leaks
Wind Noise
Wind Noise
Noise, Vibration and Harshness
Body Repairs - Vehicle Specific Information and Tolerance Checks
Body and Frame (Component Location)
Body and Frame (Overview)
Underbody Tolerance Check
Frame Tolerance Check
Front End Sheet Metal Repairs
Fender Apron Panel Reinforcement
Front Side Member Section
Front Side Member and Fender Apron Panel LH
Front Fender
Fender Apron Panel Section
Roof Sheet Metal Repairs
Roof Panel
Roof Front Frame
Roof Rear Frame
Side Panel Sheet Metal Repairs
Rocker Panel
B-Pillar and Reinforcement
B-Pillar Outer Panel
Rocker Panel Inner Reinforcement
A-Pillar Outer Panel Section and Reinforcement
Rear End Sheet Metal Repairs
Quarter Panel LH
Water Drain Panel
Water Drain Panel Reinforcement
Rear Wheelhouse Outer
Back Panel and Reinforcement
Rear Floor Panel
Inner Quarter Panel and Wheelhouse
Rear Side Member Section
Paint - General Information
Description and Usage of Paint Literature
Symbols
Health and Safety Precautions
Environmental Regulations
Factory Paint Application
Paintwork Defects and Damage
Tools and Equipment for Paint Repairs
Refinishing Materials
Additional Materials
Paint Repairs
Painting Plastic Parts
Spot Repairs
Corrosion Prevention
Color Identification and Chromatics
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Ford Kuga Owners Manual
Ford Kuga Service Manual
Ford Kuga Service Manual
Ford Kuga Service Manual
General Information
Jacking and Lifting
Noise, Vibration and Harshness
Suspension System - General Information
Climate Control
Auxiliary Climate Control
Instrument Cluster and Panel Illumination
Instrument Cluster
Horn
Warning Devices
Parking Aid
Charging System - General Information
Battery, Mounting and Cables
Generator and Regulator
Voltage Converter/Inverter
Information and Entertainment System - General Information
Information and Entertainment System
Exterior Lighting
Interior Lighting
Daytime Running Lamps (DRL)
Module Communications Network
Module Configuration
Wiring Harnesses
Anti-Theft - Active
Anti-Theft - Passive
Multifunction Electronic Modules
Front End Body Panels
Body Closures
Interior Trim and Ornamentation
Exterior Trim and Ornamentation
Rear View Mirrors
Seating
Glass, Frames and Mechanisms
Instrument Panel and Console
Handles, Locks, Latches and Entry Systems
Wipers and Washers
Bumpers
Safety Belt System
Supplemental Restraint System
Body Repairs - General Information
Body Repairs - Vehicle Specific Information and Tolerance Checks
Front End Sheet Metal Repairs
Roof Sheet Metal Repairs
Side Panel Sheet Metal Repairs
Rear End Sheet Metal Repairs
Paint - General Information
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