Ford Kuga

 Service Manual

Engine- 2.5L Duratec (147kW/200PS) - VI5
Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Removal

Special Tool(s) / General Equipment

303-122 Lifting Bracket, Engine

Cable Ties

Hose Clamp Remover/Installer

Hydraulic Jib Crane

Mounting Table Set

Special Tool(s) / General Equipment

Retaining Strap

Trolley Jack

Wooden Block

1. Refer to: Fuel System Pressure Release (310-00 Fuel System - General Information, General Procedures).

2. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).

3. Refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

5. On both sides.

Loosen: 3 turn(s)

CAUTION: Make sure that no components catch.

General Equipment: Retaining Strap General Equipment: Trolley Jack

Vehicles with PCM security shield

Vehicles without PCM security shield

All vehicles

CAUTION: Make sure that no components catch.

Remove the following items:

• General Equipment: Retaining Strap

19.NOTE: Only tighten the bolts finger tight at this stage.

Remove the following items:

• General Equipment: Trolley Jack

22. General Equipment: Cable Ties

25. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

26. Refer to: Cooling System Draining and Vacuum Filling (303-03 Engine Cooling, General Procedures).

29.On both sides.

31. General Equipment: Hose Clamp Remover/Installer

CAUTION: Make sure that no components catch.

35. General Equipment: Cable Ties

CAUTION: Make sure that the exhaust flexible pipe is not forcibly bent.

WARNING: Be prepared to collect escaping fluid.

Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

41. General Equipment: Hose Clamp Remover/Installer

43. General Equipment: Hose Clamp Remover/Installer

CAUTION: Gearshift cables must not be kinked or bent.

CAUTION: Make sure that all openings are sealed.

CAUTION: Make sure that the exhaust flexible pipe is not forcibly bent.

57.Remove the following items: 1. Refer to: Transfer Case (307-07 Transfer Case - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450, Removal).

2. Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).

3. Refer to: Accessory Drive Belt (303-05 Accessory Drive - 2.5L Duratec (147kW/200PS) - VI5, Removal and Installation).

WARNING: Be prepared to collect escaping fluid.

3. General Equipment: Hose Clamp Remover/Installer

WARNING: Be prepared to collect escaping fluid.

General Equipment: Cable Ties

62. General Equipment: Cable Ties

WARNING: Make sure that the engine and transmission assembly is on wooden blocks and secured with suitable retaining straps.

General Equipment: Retaining Strap

General Equipment: Mounting Table Set

General Equipment: Wooden Block

CAUTION: Make sure that no components catch.

Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

70. Special Tool(s): 303-122 General Equipment: Hydraulic Jib Crane 71.Remove the following items:

• General Equipment: Retaining Strap

Engine (Component Location)

Engine (Overview)

Engine (System Operation and Component Description).

Valve Clearance Adjustment

Intake Manifold (21 183 0) Removal

Crankshaft Front Seal  (21 467 0)

Valve Stem Seals  (21 238 0)

Timing Belt (21 304 0)

Camshafts  (21 284 0)

Camshaft Seal (21 288 0)

Oil Pan (21 154 0)

Oil Pump (21 714 0)

Exhaust Manifold (21 187 0)

Cylinder Head (21 163 0)

Crankshaft Rear Seal (21 468 4)

Oil Cooler

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine Accessories

Engine

Cylinder Head

Engine

Engine Accessories (21 139 4)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)