Ford Kuga

 Service Manual

Fuel Tank and Lines
Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5

Special Tool(s) / General Equipment

	310-210 Wrench, Fuel Tank Sender Unit
	310-211 Wrench, Fuel Tank Sender Unit

Fluid Container

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Fuel Tank - 2.5L Duratec (147kW/200PS) - VI5 (310-01 Fuel Tank and Lines, Removal and Installation).

2. Special Tool(s): 310-211

Torque: 110 Nm

CAUTION: Take extra care not to damage the fuel tank level sensor float and arm.

Vehicles without fuel fired booster heater 5. Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

6. Special Tool(s): 310-210

Torque: 110 Nm

Vehicles with fuel fired booster heater

7. Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

CAUTION: Take extra care when handling the component terminals.

Special Tool(s): 310-210

Torque: 110 Nm

All vehicles

CAUTION: Take extra care not to damage the fuel tank level sensor float and arm.

WARNING: Be prepared to collect escaping fluid.

CAUTION: Use suitable paper to absorb any escaping fluid.

Drain ther reservoir.

General Equipment: Fluid Container

Vehicles with fuel fired booster heater

NOTE: This step is only necessary when installing a new component.

CAUTION: If either component is damaged, new paired components must be installed.

Installation

1. To install, reverse the removal procedure.

Vehicles with fuel fired booster heater

NOTE: This step is only necessary when installing a new component.

2. NOTE: Make sure that the component is clean and free of foreign material.

Tighten the bolt until the head is sheared off.

NOTE: This step is only necessary when installing a new component.

Fuel Tank and Lines - 2.5L Duratec (147kW/200PS) - VI5 (Component Location)

Fuel Tank and Lines - 2.5L Duratec (147kW/200PS) - VI5 (Overview)

Fuel Tank - 2.5L Duratec (147kW/200PS) - VI5

Fuel Level Sensor - 2.5L Duratec (147kW/200PS) - VI5

Fuel Tank Filler Pipe

Fuel Filler Nozzle Inhibitor

Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5