Ford Kuga

 Service Manual

Power Steering
Steering Gear(13 116 0)

Special Tool(s) / General Equipment

	205-880 Alignment Pins, Subframe
	211-020 Separator, Ball Joint

Transmission Jack

Materials

Name	Specification
Power Steering Fluid IW	WSA-M2C195-A / 9U7JM2C195- AA

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Steering System Health and Safety Precautions (100-00 General Information, Description and Operation).

CAUTION: Make sure that the steering wheel lock is engaged

NOTE: Make sure that the road wheels are in the straight ahead position.

3. Torque: 30 Nm

4. On both sides.

Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

5. If equipped.

6. If equipped.

Torque: 8 Nm

CAUTION: Make sure that the ball joint ball does not rotate.

On both sides.

Torque: 48 Nm

8. On both sides.

Install the Special Tool(s): 211-020

CAUTION: Make sure that the exhaust flexible pipe is not forcibly bent.

11. Torque:

• Stage 1: 35 Nm
• Stage 2: Loosen 360
• Stage 3: 85 Nm

12.Torque: 48 Nm

13.Torque: 4 Nm

WARNING: Be prepared to collect escaping fluid.

CAUTION: Make sure that all openings are sealed.

Torque: 20 Nm

16. General Equipment: Transmission Jack

17.Remove the following items:

1. Torque: 70 Nm

2. Torque:

• Stage 1: 140 Nm
• Stage 2: 180

3. Torque: 125 Nm

19.Torque:

• Stage 1: 40 Nm
• Stage 2: 60

Installation

1. To install, reverse the removal procedure.

2. Special Tool(s): 205-880

Vehicles with 2.0L engine

3. Right-hand side.

6. Material: Power Steering Fluid IW (WSA-M2C195-A / 9U7J-M2C195-AA) hydraulic fluid

7. NOTE: Make sure the fluid in the reservoir does not fall below the MIN mark, as air could enter the system.

Slowly turn the steering wheel from lock to lock five times.

8. Material: Power Steering Fluid IW (WSA-M2C195-A / 9U7J-M2C195-AA) hydraulic fluid

10. Right-hand side.

Vehicles with 2.5L engine

13.NOTE: Make sure the fluid in the reservoir does not fall below the MIN mark, as air could enter the system.

Slowly turn the steering wheel from lock to lock five times.

All vehicles

16. Refer to: Front Toe Adjustment (204-00 Suspension System - General Information, General Procedures).

Power Steering (Overview)

Power Steering (System Operation and Component Description)

Power Steering Pressure Line and Return Line Assembly - 2.5L Duratec (147kW/200PS) - VI5(13 434 0)

Power Steering Pump - 2.5L Duratec (147kW/200PS) - VI5(13 434 0)

Power Steering Pump to Steering Gear Pressure Line - 2.5L Duratec (147kW/200PS) - VI5(13 440 0; 13 443 0)

Steering Gear(13 116 0)

Steering Gear to Power Steering Fluid Reservoir Return Line-2.5L Duratec (147kW/200PS) - VI5(13 439 0)