Ford Kuga
 Service Manual
Engine Cooling
Engine Cooling

Special Tool(s) / General Equipment

Pressure Tester, Cooling System 303-396 (24-001 A)
Adaptor for 303-396 303-396-09
Ford approved diagnostic tool

Inspection and Verification

1. Verify the customer concern.

2. Visually inspect for obvious signs of mechanical or electrical damage.

Visual Inspection Chart

Mechanical Electrical
  • Coolant leaks
  • Gaskets/seals
  • Core plug(s)
  • Hose(s)/hose joints
  • Coolant expansion tank cap and seal(s)
  • Coolant expansion tank
  • Radiator
  • Coolant pump
  • Thermostat
  • Heater core
  • Exhaust gas recirculation (EGR) cooler
  • Wiring harness
  • Electrical connector(s)
  • Engine coolant temperature (ECT) sensor
  • Cooling fan motor
  • Cooling fan module
  • Powertrain control module (PCM)
  • Coolant shut off valve
  • Coolant degas shut off valve

3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.

4. If the cause is not visually evident, verify the symptom and refer to the diagnostic tab within the Ford approved diagnostic tool.

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    Thermostat Housing - 2.5L Duratec (147kW/200PS) - VI5

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