Ford Kuga

 Service Manual

Climate Control
Evaporator Core Orifice

Special Tool(s)

Removal

NOTE: Removal steps in this procedure may contain installation details.

Special Tool(s)

1. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).

2. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).

4. CAUTION: Make sure that all openings are sealed. Use new blanking caps.

Special Tool(s): 412-027 Torque: 25 Nm

5. Hook the special tool into the fixed orifice tube, turn it clockwise and remove the fixed orifice tube. Special Tool(s): 412-034-01

6. NOTE: This step is necessary if the evaporator core orifice is broken.

Using the special tools, remove the broken fixed orifice tube.

Special Tool(s): 412-034, 412-035

Installation

1. To install, reverse the removal procedure.

2. Coat the O-ring seals on the refrigerant lines.

Material: Compressor Oil - Air Conditioning (WSH-M1C231-B / 6U7J-M1C231-AA) refrigerant oil

Condenser

Clutch and Clutch Field Coil

Pollen Filter - RHD

Blower Motor - RHD(34 374 0)

Blower Motor Resistor - Vehicles With: Manual Temperature Control, RHD(34 382 0)

Blower Motor Resistor - Vehicles With: Dual Automatic Temperature Control(34 382 0)

Heater Core and Evaporator Core Housing

Heater Core - RHD(34 364 0)

Suction Accumulator

Suction Accumulator to Air Conditioning (A/C) Compressor Line

Suction Accumulator to Air Conditioning (A/C) Compressor Line - 2.5L Duratec (147kW/200PS) - VI5

Low-Pressure Cutoff Switch

High-Pressure Cutoff Switch

Evaporator

Evaporator Outlet Line

Evaporator Core Orifice

Condenser to Evaporator Line

Climate Control Assembly - Vehicles With: Manual Temperature Control(34 300 0)

Climate Control Assembly - Vehicles With: Automatic Temperature Control(34 300 0)

Footwell Air Discharge Temperature Sensor(34 485 4)

Center Register Air Discharge Temperature Sensor

In-Vehicle Temperature Sensor

Footwell Vent/Duct Blend Door Actuator - RHD(34 591 0)

Air Inlet Blend Door Actuator(34 606 0)

Driver Side Temperature Blend Door Actuator(34 608 0)

Passenger Side Temperature Blend Door Actuator(34 608 0)

Defrost Vent/Register Blend Door Actuator - RHD(34 591 0)